Interlacing Jets for IDY spinning process

The industrial yarn draw spinning process is probably the most challenging fibre production amongst flat filament yarn manufacturing. High tenacities and extreme good stabilities are required through a wide range of yarn counts.

The various characteristics of IDY yarns like HT (High Tenacity), HMLS (High Modulus Low Shrinkage), LS (Low Shrinkage) as well as SLS (Super Low Shrinkage) are mainly used in fabrics for the automotive industry, tirecord, airbags, seatbelts etc. But also in home textiles such as sun-blinds, marquees etc. and in nautic textiles as canvas, ropes etc. IDY filament yarns are most suitable.

SPI interlacing jets

Image

SPI jet, A-type

SPI-35-50-1-11-A
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4-thread SPI jet

SPI-40-58-4-11-01

SPI technology

The SPI jet has been developed for high performance interlacing applications of IDY filament yarns made of polyester, polyamide as well as polypropylene.

The easy quick exchange system of the jet inserts allows a simple and safe maintenance.

The sophisticated geometry and surface character within the interlacing zone guarantee an excellent interlacing performance concerning the high requirement of the composed knot regularity.

jet type
titer range
[dtex]*

air consumption
per jet insert
[Nm3/h]

SPI-20-29
200 – 400
1,86 * (p+1)
SPI-23-33
300 – 900
2,46 * (p+1)
SPI-30-42
500 – 1200
4,19 * (p+1)
SPI-35-50
700 – 1800
5,70 * (p+1)
SPI-40-58
1000 – 3200
7,44 * (p+1)
SPI-45-67
1800 – 4800
9,42 * (p+1)
SPI-55-67
2600 – 6000
14,07 * (p+1)
SPI-65-85
> 6000
19,65 * (p+1)
U-types
titer range
[dtex]*
air consumption
per jet insert
[Nm3/h]
SPI-23R-37U
300-700
2,46 x (p+1)
SPI-27R-37U
300-1000
3,39 x (p+1)
SPI-35R-58U
700-1500
5,70 x (p+1)
SPI-40R-58U
700-2100
7,44 x (p+1)
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.

SPI interlacing jets

Image

SPI jet, A-type

SPI-35-50-1-11-A
Image

4-thread SPI jet

SPI-40-58-4-11-01

SPI technology

The SPI jet has been developed for high performance interlacing applications of IDY filament yarns made of polyester, polyamide as well as polypropylene.

The easy quick exchange system of the jet inserts allows a simple and safe maintenance.

The sophisticated geometry and surface character within the interlacing zone guarantee an excellent interlacing performance concerning the high requirement of the composed knot regularity.

Image
Image
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.
Image
Image
Image
Image

SPS interlacing jets

SPS jet

The SPS jet is made for interlacing applications of all kind of IDY filament yarns in spin-draw processes.

Due to the advanced geometry within the interlacing zone and the unique yarn guiding system, the SPS jet is most suitable for sensitive yarn applications such as SLS-, airbag- as well as seat belt yarns, especially concerning filament deteriorations.
jet type insert
titer range
[dtex]*
air consumption
per thread, single
[Nm3/h]
air
consumption
per thread, tandem
[Nm3/h]
SPS-23-32Y
300 – 800
2,46 * (p+1)
4,92 * (p+1)
SPS-28-32Y
500 – 1200
3,65 * (p+1)
7,30 * (p+1)
SPS-35-48Y
800 – 1800
5,70 * (p+1)
11,40 * (p+1)
SPS-40-48Y
1000 – 3000
7,44 * (p+1)
14,88 * (p+1)
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.
Image

single SPS jet

SPS-40-48Y-1-11-02
Image

tandem SPS jet

SPST-23-32Y-1-11

SPS jet, E-type

The SPS e-type is used in IDY spinning processes and suitable for all kind of technical filament yarns to meet standard requirements of interlacing quality.
jet type
titer range
[dtex]*
air consumption
per jet insert
[Nm3/h]
SPS-E01
200 – 900
3,65 * (p+1)
SPS-E02
500 – 1800
7,44 * (p+1)
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.
Image

SPS jet, E-type

SPS-E01-1-11-02

SPS interlacing jets

Image

single SPS jet

SPS-40-48Y-1-11-02
Image

tandem SPS jet

SPST-23-32Y-1-11
Image

SPS jet, E-type

SPS-E01-1-11-02

SPS jet

The SPS jet is made for interlacing applications of all kind of IDY filament yarns in spin-draw processes.

Due to the advanced geometry within the interlacing zone and the unique yarn guiding system, the SPS jet is most suitable for sensitive yarn applications such as SLS-, airbag- as well as seat belt yarns, especially concerning filament deteriorations.
Image
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.

SPS jet, E-type

The SPS e-type is used in IDY spinning processes and suitable for all kind of technical filament yarns to meet standard requirements of interlacing quality.
Image
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.
Image
Image
Image
Image

BMI migration jets

Image

BMI migration jet

BMI-XX-1-11A

The BMI jet geometry has been developed to ensure effective mixing of filaments while optimizing energy consumption.

Those nozzles are best suited for the migration of IDY yarns and can be used for all types of technical filament yarns. 

The design allows the use of single as well as multiple-thread jets with filament pitches up to 5.5mm in any conceivable filament count and arrangement.

jet type
titer range
[dtex]*
air consumption
per jet insert
[Nm3/h]
BMI-02
200-1200
2,01 x (p+1)
BMI-03
500-2000
2,65 x (p+1)
BMI-04
1000-3000
3,22 x (p+1)
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.

BMI migration jets

IDY Migrationsdüse

BMI migration jet

BMI-XX-1-11A

The BMI jet geometry has been developed to ensure effective mixing of filaments while optimizing energy consumption.

Those nozzles are best suited for the migration of IDY yarns and can be used for all types of technical filament yarns. 

The design allows the use of single as well as multiple-thread jets with filament pitches up to 5.5mm in any conceivable filament count and arrangement.

Image
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.

SLS interlacing jet

The SLS interlacing jet is a single-thread opern/closed - design that has been developed to interlace fibers that are difficult to intermingle. The jet can be used directly in the spinning process, but is also well suited for use in winding machines.

Type
titer range
[dtex]*
air consumption
per jet insert
[Nm3/h]
SLS-23-32
300-900
2,46 * (p+1)
SLS-35-48
700-1800
5,70 * (p+1)
SLS-04
1000-2700
8,01 * (p+1)
SLS-05
1500-4800
10,72 * (p+1)
SLS-06-2
> 4800
17,88 * (p+1)
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.
SLS Düse closed

SLS jet closed

SLS-XX-XX-1-11-02
SLS Düse open

SLS jet open

SLS-XX-XX-1-11-02

SLS interlacing jet

SLS Düse closed

SLS jet closed

SLS-XX-XX-1-11-02
SLS Düse open

SLS jet open

SLS-XX-XX-1-11-02

The SLS interlacing jet is a single-thread opern/closed - design that has been developed to interlace fibers that are difficult to intermingle. The jet can be used directly in the spinning process, but is also well suited for use in winding machines.

Image
* The dtex ranges as shown are an indication of the possible field of application.  
Most important for the right choice of insert size is the specific required interlace performance.

RPE provides customers with interlacing jets throughout the entire area of the synthetic fibre industry and has established itself as a reliable partner for both O.E.M.`s (Original Equipment Manufacturer), who use the components in their machines, as well as end users that convert with the machines. Our products are suitable for all kind of chemical fibres and yarns, meeting all requirements of interlacing quality and leading to excellent interlacing performance.